REP's automated cell in focus

Flashless Liquid Silicone Molding

Production Steps and Process

 

With our customers' requirements in mind, we strive for new developments by offering turnkey solutions in line with the current concerns: driving industrial productions towards sustainable development!

 

The demonstration made with this application for fuel cell gaskets offers a standardized, easily configurable design for various applications.

 

Based on this concept, REP wants to contribute, beyond automation, to sustainable development: transition to e-mobility and hydrogen, wasteless molding, energy-efficient solutions, flexible reusable means for increased lifespan. 

A fully automatic process !

 

 

 

Benefits:

A technically sophisticated configuration

  • Adaptation to the technically most sophisticated and demanding processes
  • Flashless, waste-free molding
    • Perfect and uniform clamping quality over the whole surface
    • Maintenance-free durability over time
  • Outstanding injection precision and exactitude granted
  • Stability and repeatability designed for automation
  • Low consumption (servo-motor - insulation)

100% robot-controlled and automated Production

  • "Plug & Automate" Concept
    • Easy to install
    • Highly flexible
  • Insert loading
  • Plasma activation of the molded surface
  • Part demoulding and receiving
  • Visual compliance testing

 

Equipment 

Application example

V410 Extended – 50 cm3 LSR

  • Automated cell made by REP
  • LSR dosing system
  • Flashless single-cavity mold
  • CRB with 4 shut-off nozzles

 

 

 LSR Fuel Cell Gasket

  • Insert dimension: 290 x 160 mm (thickness 0.1 mm)
  • Specific stainless steel
  • Gasket overmolding
  • Low gasket thickness
  • LSR volume of the gasket: 3.1 cm3

 

Watch a molding demonstration video
 

 

Download the brochure:

 

 

Our driving force: find a solution for any type of application!

Partners with a proven track record in their field


Whatever the solution, REP is your turnkey integrator thanks to a broad range of solutions and a network of expert partners, all specialized in their fields.

Within the scope of our automated cell for the molding of fuel cell gaskets, we have worked together with:


LSR dosing system

 

Flashless mold

                                                                 

Plasma activation of the molded surface

 

LSR

 

CRB with shut-off nozzles

 

Automated cell
         

 

 

Our solutions in the field of automation will enable you to increase your profitability and improve the efficiency of your manufacturing process.

We are ready to address your future project needs: 
Contact Our Sales Department
Please be aware that your message won't be read immediately. Due to time zone difference, please allow 24-48 hours to get your mail replied. In case of emergency, you better phone us!

Our locations with addresses

 

Browse...